Pilot SIP Bioreactors

Pilot SIP Bioreactors

GMP-Ready Stainless Steel Fermenters (20 L – 500 L)

KBiotech Pilot SIP Bioreactors enable a seamless transition from lab-scale development to clinical and industrial manufacturing.

Built from electropolished 316L stainless steel and powered by BIOFLEX™ SCADA automation, these systems deliver fully automated SIP/CIP, GMP compliance, and geometry-matched scalability from 20 L to 500 L.

Why Choose Pilot SIP Bioreactors?

From development to production — scale with precision and compliance.

350L+All in one+35L_Front

Seamless Scale-Up

Geometry-matched vessels (3:1, 2:1, 1.5:1 H/D ratios) ensure consistent kLa and mixing performance from R&D through production.

Automated SIP & CIP

Integrated sterilization and cleaning cycles reduce downtime by up to 60%, maximizing batch throughput.

GMP-Ready Design

Certified to ISO 9001, ASME BPE, PED, and CE standards for compliant clinical and industrial operation.

Technical Specifications

Working Volumes

20 L – 500 L (pilot to clinical scale)

Material & Finish

316L stainless steel, Ra ≤ 0.2 μm (electropolished)

Sterilization & Cleaning

Fully automated SIP/CIP (121–130 °C)

Agitation System

Rushton, Marine, Anchor (top or bottom drive)

Temperature & Pressure

4 – 150 °C (± 0.1 °C) / -1 – 15 barg (± 0.1 °P)

350L_System

Skid-Mounted SIP vs. Cleanroom SIP Installation

Both configurations ensure identical software logic, recipes, and automation across all scales.

ALLIONE™
Unified SIP & CIP Technology

KBiotech’s exclusive ALLIONE™ system integrates steam-in-place and clean-in-place into a single automated cycle — the only platform of its kind at pilot scale.

Single-pass sterilization + cleaning in one run

Up to 60 % faster turnaround and reduced contamination risk

Plug-and-play with Pilot SIP vessels via BIOFLEX™ SCADA

Validated GMP cycles with full audit trails

SmartBioFlex™ Control

Elevate your BioBook Compact bioreactor with BioFlex™ Software — a powerful, intuitive platform that simplifies process control, ensures regulatory compliance, and delivers real-time insights for smarter bioprocessing.

bioflex

Seamless Integration

SmartBioFlex™ combines an industrial distributed control core with an intuitive web interface.

From Recipe to Data Export

Users build multiphase recipes via draganddrop cascades, monitor critical parameters remotely and export encrypted data directly to LIMS.

Audit Trails and Onboarding

A complete audit trail supports regulatory inspections, while onboarding guidance assists less experienced operators.

Inline Analytics & PAT Modules

Enhance process understanding with real-time monitoring and control directly integrated into your bioreactor.

  • KG-FERM: Off-gas analysis (O₂, CO₂, CH₄, H₂, CO)
  • KBIO-TBD: Optical and capacitance biomass monitoring
  • LIVE-CELL™: Inline cell viability and density measurement
  • Raman Spectroscopy: Molecular fingerprinting for metabolites and product profiling
  • Automated Sampling Ports: Sterile inline collection for offline QC Advanced PAT tools for data-driven optimization and consistent bioprocess performance.

Continuous Processing & Downstream Integration

Achieve upstream–downstream continuity on your benchtop with KBIOTECH’s continuous bioprocess solutions.

  • ATF: Ultra-high cell densities with low-shear circulation.
  • TFF: Stable medium exchange for extended continuous runs.
  • Smart Harvest: Automated, weight-based fluid control for consistent yields. Efficient, scalable, and fully integrated from culture to harvest.

Request a Quote

Call us or request a back call to contact our specialists

For presales questions and your order status email us at

Fill out this field
Please enter a valid email address.
Fill out this field
Fill out this field
Fill out this field

PROJECT DETAILS:

Application area
Select an option
Target working volume *
Numeric field (L)
Fill out this field
Scale of interest
Select an option
Process type
Select an option
GMP environment
Select an option
Information requested *
Select an option
Expected purchase timeline
Select an option
Comments / project description
Fill out this field
You need to agree with the terms to proceed

Got questions?
Well, we’ve got answers

Yes. All vessels follow consistent geometries and software logic—no revalidation required.

Fully compliant with GMP, ISO 9001, ASME BPE, PED, and CFR 21 Part 11 standards.

Typically 1–4 weeks, including SCADA configuration and validation.

Absolutely. Our modular systems support fast changeovers and multi-product use.

Yes. Recipes, alarms, dashboards, and interfaces are fully configurable to your batch needs.