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Biogas reactor

Biogas, Bioplastics & CO₂ Fermentation Reactors (1L–20,000L)

Engineered for Circular Bioeconomy & Renewable Energy

KBiotech’s bioreactor systems are purpose-built for high-performance biogas generation, bioplastics fermentation, and CO₂-to-fuel conversion. Designed for R&D through full-scale industrial production, these reactors handle organic waste, syngas, glycerol, and CO₂ with precision. From 1L benchtop setups to 20,000L industrial systems, we provide reliable fermentation platforms that support energy recovery, carbon neutrality, and sustainable manufacturing.

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Why Choose Biogas, Bioplastics & CO₂ Fermentation Reactors?

Modular scalability

1L to 20,000L with unified control architecture

Real-time

Gas analytics (CH₄, CO₂, H₂, O₂)

Real-time

Gas analytics (CH₄, CO₂, H₂, O₂)

Integrates

with upstream and downstream processes

BIOFLEX™ SCADA platform

21 CFR Part 11, GMP-ready

Specialized impellers

for high-viscosity biopolymer fermentation

Explosion-proof (ATEX/IECEx)

for hazardous gas/dust zones

Anti-corrosion and anti-biofilm

vessel coatings available

Technical Specifications

Volumes Range 1L – 20,000L (custom scalable)

Material 316L SS, Hastelloy, Borosilicate glass

Temp Range 4°C – 150°C, dual-zone

Pressure Rating Up to 15 barg

Zones ATEX Gas 0–2, Dust 20–22

Download Data Sheet

Mixing Options

Magnetic/top drive; Rushton, marine, helical

Sensors pH, DO, ORP, foam, turbidity, biomass, gas-phase

Certifications CE, ISO 9001, ATEX, cGMP optional

Gas Handling MFCs, inline gas sterilizers, condensate traps

Type of Vessels

1L–20L benchtop, ideal for early R&D

30L–500L modular units for process development

1,000L–20,000L fully integrated systems

Explosion-proof, anti-biofilm, high-viscosity setups

SmartBioFlex™ Control

Elevate your BioBook Compact bioreactor with BioFlex™ Software — a powerful, intuitive platform that simplifies process control, ensures regulatory compliance, and delivers real-time insights for smarter bioprocessing.

Seamless Integration

SmartBioFlex™ combines an industrial distributed control core with an intuitive web interface.

From Recipe to Data Export

Users build multiphase recipes via draganddrop cascades, monitor critical parameters remotely and export encrypted data directly to LIMS.

Audit Trails and Onboarding

A complete audit trail supports regulatory inspections, while onboarding guidance assists less experienced operators.

Related Accessories: Analyzers and Modules

  • KG-FERM™: Real-time CH₄, CO₂, H₂, O₂ gas anal
  • KB-Incyte-VBC™: Inline biomass via permittivity
  • Feeding Pumps: Peristaltic or diaphragm feed dosing
  • Gas Skids: Mixing/sterilizing CH₄/CO₂/H₂ flows
  • Dosing Systems: pH-stat, antifoam, and nutrient feeds

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Call us or request a back call to contact our specialists

+41 916 300 115

For presales questions and your order status email us at

sales@kbiotech.ch
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Application Type
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Working Volume Range
Volumes range: 1L - 50L
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Sterilization in Place (SIP)
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Cleaning in Place (CIP)
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Automation Level
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Steam Generator Required
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Technical Specifications
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Accessories

ImpellersSpargers
Downloads:
SmartBioFlex™ Software
Tecnnical Data Sheet