Bench-Scale Compact Bioreactors & Fermentors

Compact Bioreactors & Fermenters

Swiss Precision. Smart Control. Compact Scale-Up.

Built to Accelerate Biotech Innovation

KBiotech Compact Bioreactors are designed for forward-thinking labs in biotech, pharma, and food tech. These systems streamline R&D, reduce time-to-validation, and bridge the gap from lab bench to pilot scale—all within a clean, compact footprint.

Where traditional benchtop systems are fixed, bulky, or slow to adapt, KBiotech stands apart. Our Smart-BioFlex™ software, format flexibility, and GMP upgrade paths make this platform ideal for labs that prioritize precision, agility, and compliance.

Why Compact: Engineered for Intelligent Bioprocessing

KBiotech Compact Bioreactors are designed to make advanced bioprocessing accessible from day one—whether you’re in a university lab, a biotech startup, or a fast-moving industrial R&D team.

Unlike conventional systems that require steep learning curves or complex setups, Compact offers:

  • Plug-and-play simplicity: Preconfigured, prevalidated, and ready to run.
  • Smart-BioFlex™ Software: Intuitive yet powerful—predicts and prevents process deviations in real time while giving users full control and flexibility.
  • Versatile applications: One system for microbial, mammalian, plant, and synthetic workflows.
  • Scalable design: Start with 50 mL and grow to 30 L—no platform switch needed.
  • GMP-ready pathways: Compliance options built in, not bolted on.
  • Twin Reactor Setup: Optimize faster by running two experiments in parallel.
  • AI-Driven Control: Predictive automation maintains optimal growth conditions—no constant manual tuning needed.
  • Built-In I/O Slots: Ready for integration with ancillary analyzers and external analytics platforms.
  • Online analytics and ancillary bioprocess sensors are pre-integrated into the controller and Smart-BioFlex™ software—offering real-time connectivity with minimal integration time, zero need for extra software patches, and no return-to-vendor requirement unlike conventional systems.

It’s intelligent where it matters most—ease of use, reproducibility, and adaptability—so you can spend less time configuring and more time advancing your science.

Designed to Meet Modern Bioprocess Demands

FeatureKBiotech CompactConventional Benchtop Systems
Lab Space OptimizationBiosafety cabinet–friendlyOften large and stationary
Workflow FlexibilityMultiple formats supported out-of-the-boxFormat-specific setups
Process MonitoringAI-driven with predictive alertsReactive, PID-based control
ScalabilityOne platform: 50 mL to 30 LScale change often requires different hardware
Compliance-ReadinessGMP upgrade kits availableRequires custom upgrades or system changes
Remote Access & Data ControlWeb-based dashboards and full SCADA software integrationRare or partial network access
Support AvailabilityInternational service and proactive maintenanceOften region-limited

Application-Ready for Academic Labs, Startups & Industry

  • Microbial fermentation (E. coli, yeast, anaerobes)
  • Mammalian and stem cell culture (gentle mixing)
  • CRISPR and gene editing workflows
  • Alternative protein and bioplastic development
  • Enzyme optimization and synthetic biology

At-a-Glance Technical Overview

Available Vessel Options

Glass Vessels (single-wall and jacketed):250 mL to 20 L
Single-Use Vessels:500 mL, 1 L, 3 L, 5 L, 7 L, 10 L
Stainless Steel Vessels (benchtop scale):1 L to 30 L
Hybrid Glass/Steel Vessels (benchtop scale):1L to 30L
High Pressure Vessels (benchtop scale):500ml to 30L

System Specifications

SpecificationDetails
Working Volume50 mL to 20 L
Controller OptionsSingle or Twin
Agitation TypesRushton, Marine, Pitched Blade, or custom impellers (0–2000 rpm)
Vessel MaterialsJacketed Glass, Stainless Steel, or Single-Use
Sensor SuitepH, DO, temperature, ORP, foam, level, biomass (NIR), dissolved CO₂, conductivity
Temperature Control+4°C to +90°C (±0.1°C) with optional chiller integration
Gas ControlMFCs or rotameters for Air, O₂, CO₂, N₂, CH₄, H₂
Pumps4–6 variable-speed stepper peristaltic pumps
ScalesIntegrated balances for vessel weight and feed rate monitoring
Automation & SoftwareSmart-BioFlex™ Software with real-time monitoring, remote access, data logging, and OPC-UA/Modbus integration
Online AnalyzersCell viability, off-gas analysis (O₂, CO₂, CH₄, H₂, H₂S), glucose, and other configurable analytes

Smart-BioFlex™ Software Suite

Smart-BioFlex™ is KBiotech’s intelligent Software—designed to offer the power of an industrial control system with the simplicity and clarity needed for fast-paced research and compliant bioprocessing.

Built for both beginners and seasoned bioprocess professionals, it enables intuitive control, real-time insights, and seamless integration—all in one elegant interface.

Key Features:

  • Real-Time Monitoring & Predictive Control
    Constant parameter tracking with real time adjustments for temperature, DO, pH, and more—ensuring stable, high-yield processes.
  • Advanced Batch Management
    Easily create, duplicate, and modify batch runs with built-in recipe templates and guided parameter setup.
  • Smart Recipe Builder
    Define multi-phase, condition-based recipes with steps linked to time, events, sensor values, or cascade control loops.
  • Flexible Cascade Controls
    Configure custom cascades (e.g., DO to agitation, O₂ blending, or substrate feeding) across multiple control strategies.
  • Plug-and-Play Sensor Auto-Detection
    Automatically recognizes and configures connected probes and sensors, simplifying initial setup and calibration.
  • Online Data Visualization
    Live process trends, customizable charts, and intuitive graphical dashboards—track what matters in real time.
  • Data Logging & Audit Trail
    21 CFR Part 11-compliant logging of all events, alarms, operator actions, and setpoints with secure time stamping.
  • Data Export & Analysis
    Export in multiple formats (CSV, Excel, PDF), and integrate with LIMS or analysis tools via OPC-UA, Modbus, or REST API.
  • Remote Access & Multi-User Permissions
    Web-based interface allows control and monitoring from any device. User roles and access levels help enforce security and traceability.

Optional Add-ons & Integrated Analyzers

  • LIVE-CELL™: Inline viability detection via capacitance measurement
  • KBIO-OD-CELL: Biomass sensor suite (optical + turbidity)
  • KG-FERM™ Analyzer: Multi-gas real-time analyzer (O₂, CO₂, CH₄, H₂, H₂S)
  • dCO₂ Sensors: Dissolved CO₂ monitoring integrated for precise culture control
  • Gas Control Modules: MFC or rotameter-based systems
  • Pump Modules: Single or multi-line peristaltic options
  • Automated Sampling Ports: Sterile sampling with remote trigger capability
  • Chillers: Dual-loop thermal regulation (Peltier or external loop)

All sensors and modules are seamlessly connected to the Smart-BioFlex™ control system, enabling fast setup, live data capture, and real-time analytics—ready out-of-the-box.

What Labs Are Saying

“Swiss precision from the first batch. Reproducibility and ease-of-use are unmatched.”
— EU Biotech Startup

“With the twin setup, we halved our optimization time. Fantastic system.”
— Pharma Dev Lead, US

“Compact, intuitive, and fully compliant. Exactly what we needed for CRISPR scale-up.”
— SynBio Lab, UK

Smaller size and portability
Single and Parallel operations
Scale throughput for laboratories or GMP Production
Customizable

Various types of impellers available and customizable based on your application

Maintenance free

brushless motor with mechanical mixing or magnetic drive with a wide working range from 0 to 2000 rpm

Improved benchtop
Interchangeability of glass

Steel and disposable vessels from 50ml to 30 litres

Connectivity

Ease of connection to external networks and databases via OPC UA interface.

Simplicity

Bioflex SCADA Software developed as an intuitive and powerful user interface to offer maximum flexibility and reliability but minimize your learning curve

Ease of use
Hig-Pressure Proficiency

Capability of working with High Pressure vessels for special applications such as Biogas or others

Versatility

A high level of flexibility and connectivity for many sensors, analyzers and measuring devices such as PH,DO,T°,P°, Level, Foam, Weight but also Turbidity, Capacitance, O2/CO2/H2/CH4 gas analysis, Glucose and others

Here are some examples of applications for Compact Bioreactors

General applications:

  • Cell culture
    Compact bioreactors can be used to culture a variety of cells, including mammalian cells, insect cells, and yeast cells.
  • Microorganism culture
    Compact bioreactors can be used to culture a variety of microorganisms, such as bacteria, yeast, and algae.
  • Biocatalysis
    Compact bioreactors can be used to carry out biocatalytic reactions using enzymes or whole cells.
  • Drug discovery
    Compact bioreactors can be used to screen drug candidates for their effects on cells or microorganisms.
  • Education
    Compact bioreactors can be used to teach students about cell culture, microbiology, and biocatalysis.

Alternative foods:

  • Dairy products
  • Synthetic meat cell culturing
  • Food ingredients
  • Plant cell culture

Biopharmaceutical applications:

  • Cell Line Developments
  • Media optimization
  • Process scale-down
  • Biosimilars
  • Monoclonal Antibodies
  • Vaccines
  • mRNA Production
  • Proteins

Renewables:

  • Biofuels
  • Bioplastic
  • Biopolymers
  • Biogas
  • Biomolecules
  • Wastewater remediation

Interchangeable vessels, total volume

Benchtop Compact control units allow Glass, Disposable and Steel vessel that can be easily swapped out for another. This can be useful for a variety of purposes, such as

  • Portability and Versatility
    Interchangeable vessels can be used for a variety of different tasks, depending on the process requirements and scalability. This can save you from having to buy and carry multiple control unit for each vessels.
  • Efficiency
    Interchangeable vessels can make your work more efficient, as you can quickly swap out the vessel that you need without having to stop and change control unit.

We produce autoclavable glass, steel and single use vessels for various applications from animal cell cultures, insect cells, stem cells, bacterial fermentations, yeasts, biogas, and many other applications.

Choose the type of vessel that’s right for you:

KBiotech new glass vessel design feature autoclavable borosilicate jacketed or single glass body with dished or round bottom, stainless steel head plates compatibility with all existing probes, dip tubes, spargers and impellers. The dishwasher-proof stirrer shaft and glass vessel fixation make it easy to clean, and a special version with a bottom drain is available for perfusion applications.

Jacketed and Single Wall Vessels.
Bioreactors 2:1 L/D ratio, Fermenters 3:1

Various accessories are also available based on the type of application and process such as marine, pitched blade, axial, radial, rushton impellers, safe sampler and perfusion systems, sterile liquids and gases additions for feedbatch and continuous application.

KBiotech Single-Use vessels allow scalable cell culture and fermentation from research to production. These rigid-wall stirred-tank single-use vessels have been specifically designed and optimized for cultivation suspended, adherent cells, microbial, bacterial fermentation in batch, feed batch and continuous / perfusion culture.

Jacketed and Single Wall Vessels.
Bioreactors 2:1 L/D ratio, Fermenters 3:1

KBiotech offer pre-assembled Steel bioreactors and fermenters packages or custom made solutions based on detailed requirements. Our laboratory systems are designed to guarantee better performances and improve process conditions like scaling up or scaling down, mixing and oxygen transfer, heating/cooling thermal transfer, sterility and cleaning procedures to optimize manufacturing time and costs saving.

Water jacketed and single wall Steel vessels.
Bioreactors 2:1 L/D ratio, Fermenters 3:1

Various accessories are also available based on the type of application and process such as marine, pitched blade, axial, radial, rushton impellers, safe sampler and perfusion systems, sterile liquids and gases additions for feedbatch and continuous application.

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